Difference between revisions of "OMAX:Startup"

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(Created page with '== OMAX Startup/Cut/Shutdown Checklists == * Machine Startup ** Put a medical card in your pocket ** Turn on water supply ** Turn on air supply and check pressure = 75-80 PSI ** ...')
 
(Cutting Setup)
 
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[[OMAX|Back to OMAX Page]]
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== OMAX Startup/Cut/Shutdown Checklists ==
 
== OMAX Startup/Cut/Shutdown Checklists ==
* Machine Startup
+
=== Machine Startup===
** Put a medical card in your pocket
+
* Put a medical card in your pocket
** Turn on water supply
+
* Turn on water supply
** Turn on air supply and check pressure = 75-80 PSI
+
* Turn on air supply and check pressure = 75-80 PSI
** Turn on electrical and startup computer
+
* Turn on electrical and startup computer
** Turn on pre-charge pump
+
* Turn on pre-charge pump
*** Check filter pressures = ~120 PSI, differential < 20 PSI
+
** Check filter pressures = ~120 PSI, differential < 20 PSI
** Rotate nozzle slightly
+
* Rotate nozzle slightly (don't worry, nobody actually does this)
*** Counter-clockwise with respect to you looking down on nozzle
+
** Counter-clockwise with respect to you looking down on nozzle
** Check if you have to rotate jewel slightly
+
* Check if you have to rotate jewel slightly (don't worry, nobody actually does this)
*** Counter-clockwise with respect to looking at top of jewel
+
** Counter-clockwise with respect to looking at top of jewel
** Clean out SRS tub if necessary, and turn on SRS
+
 
* Programming Setup
+
=== Programming Setup===
** Clean up drawing
+
* File -> Import from other CAD
** Double-check tool path!
+
** Ask someone who knows how to save in the correct format
* Cutting Setup
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**      In Inventor, click on Save Copy As and select the .dxf format
** Turn off pre-charge pump or move nozzle far out of the way before putting your hands in the cutting region!
+
* Check that the drawing was imported correctly
** Clamp your piece in place
+
* Set cut quality
*** Use extra pieces of stock if the clamps are not long enough
+
* Right-click Lead i/o and select Autopath (Quick)
*** Do not clamp too tightly – can cause part to bow and hit nozzle
+
* Click Path, and select the starting point
*** Use sacrificial material if finish matters
+
* Confirm the path.  Click the blue blob to make sure your part is correct!
*** Be careful not to cut your hands on the slats
+
* Save the drawing
** Move the nozzle to the path starting point and set Z zero – 60 mil above sample
+
* Right-click Path and open in Windows Make
** Make a home point and set the path start home
+
 
** Raise nozzle, put on muff, then return to Z zero
+
=== Cutting Setup===
** Check material type and thickness
+
* Turn off pre-charge pump or move nozzle far out of the way before putting your hands in the cutting region!
** Have nozzle move to extents, or do a dry run
+
* Clamp your piece in place
** Turn on pre-charge pump
+
** Use extra pieces of stock if the clamps are not long enough
** Raise water level to about half-way up the muff
+
** Do not clamp too tightly – can cause part to bow and hit nozzle
*** Place hand on piece near edge to make sure it stays in place
+
** Use sacrificial material if finish matters
** Warn bystanders if necessary
+
** Be careful not to cut your hands on the slats
** Start cut
+
* Move the nozzle to the path starting point and set Z zero
* Machine Shutdown
+
**    Place a piece of 1/16" material on top of your material
** Clean out the muff
+
**    Lower the Z (by hand!) until it just touches the 1/16" material
** Clear temporary homes
+
**    Move the Z up (by hand) about 5 clicks
** Shut down computer
+
* Make a home point and set the path start home
** Turn off SRS
+
* Raise nozzle, put on muff, then return to Z zero
** Turn off electrical, water, air
+
* Check material type and thickness
** Return medical card
+
**      The default tool offset is 0.015.
**      Spray down the machine and put tools and stock away
+
* Have nozzle move to extents, or do a dry run
**      Don't forget your USB drive!
+
* Turn on pre-charge pump
 +
* Raise water level to about half-way up the muff
 +
** Place hand on piece near edge to make sure it stays in place
 +
* Warn bystanders if necessary
 +
* Start cut
 +
 
 +
=== Machine Shutdown===
 +
* Clean out the muff
 +
* Clear temporary homes
 +
* Shut down computer
 +
* Turn off electrical, water, air
 +
* Return medical card
 +
*      Spray down the machine and put tools and stock away
 +
*      Don't forget your USB drive!
 +
* If you changed any settings away from the default value, please change them back!
 +
 
 +
[[OMAX|Back to OMAX Page]]

Latest revision as of 11:34, 5 August 2010

Back to OMAX Page

OMAX Startup/Cut/Shutdown Checklists

Machine Startup

  • Put a medical card in your pocket
  • Turn on water supply
  • Turn on air supply and check pressure = 75-80 PSI
  • Turn on electrical and startup computer
  • Turn on pre-charge pump
    • Check filter pressures = ~120 PSI, differential < 20 PSI
  • Rotate nozzle slightly (don't worry, nobody actually does this)
    • Counter-clockwise with respect to you looking down on nozzle
  • Check if you have to rotate jewel slightly (don't worry, nobody actually does this)
    • Counter-clockwise with respect to looking at top of jewel

Programming Setup

  • File -> Import from other CAD
    • Ask someone who knows how to save in the correct format
    • In Inventor, click on Save Copy As and select the .dxf format
  • Check that the drawing was imported correctly
  • Set cut quality
  • Right-click Lead i/o and select Autopath (Quick)
  • Click Path, and select the starting point
  • Confirm the path. Click the blue blob to make sure your part is correct!
  • Save the drawing
  • Right-click Path and open in Windows Make

Cutting Setup

  • Turn off pre-charge pump or move nozzle far out of the way before putting your hands in the cutting region!
  • Clamp your piece in place
    • Use extra pieces of stock if the clamps are not long enough
    • Do not clamp too tightly – can cause part to bow and hit nozzle
    • Use sacrificial material if finish matters
    • Be careful not to cut your hands on the slats
  • Move the nozzle to the path starting point and set Z zero
    • Place a piece of 1/16" material on top of your material
    • Lower the Z (by hand!) until it just touches the 1/16" material
    • Move the Z up (by hand) about 5 clicks
  • Make a home point and set the path start home
  • Raise nozzle, put on muff, then return to Z zero
  • Check material type and thickness
    • The default tool offset is 0.015.
  • Have nozzle move to extents, or do a dry run
  • Turn on pre-charge pump
  • Raise water level to about half-way up the muff
    • Place hand on piece near edge to make sure it stays in place
  • Warn bystanders if necessary
  • Start cut

Machine Shutdown

  • Clean out the muff
  • Clear temporary homes
  • Shut down computer
  • Turn off electrical, water, air
  • Return medical card
  • Spray down the machine and put tools and stock away
  • Don't forget your USB drive!
  • If you changed any settings away from the default value, please change them back!

Back to OMAX Page